Crawley Homes Cornish Unit retrofit upgrade

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Our chosen approach to energy saving and CO2 reduction in the Cornish unit is to follow a lean-clean-green hierarchy: seeking to minimise heat losses from the property thermal fabric and ventilation method; to supply residual space and water heating using replicable, low carbon technology; to minimise lighting energy loads; and finally to consider micro-generation using proven, renewable energy systems. The package of measures proposed to achieve these targets included external mineral wool insulation, internal Spacetherm insulation, triple-glazed windows and doors, heat recovery ventilation with a retrofit airtightness strategy, low energy lighting, PV and a micro-CHP heating and distribution system.

Retrofit for the future ZA586R
Images Graphs Figures Description Strategies Building

Crawley Homes Cornish Unit retrofit upgrade : Project images

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CO2 emissionsPrimary energy requirement
Energy target
Retrofit for the Future

Energy and fuel use

Fuel use by type
Primary energy requirement
CO2 emissions
Renewables

Measured data from renewable generation is not yet available.

Fuel use

 Pre-developmentForecastMeasured
Electricity use 3977 kWh/yr 2255.94 kWh/yr -
Natural gas use17060 kWh/yr 7356.72 kWh/yr -
Oil use- - -
LPG use- - -
Wood use- - -
Other Fuel - - -
 Pre-developmentForecastMeasured
Primary energy requirement 326 kWh/m².yr 156 kWh/m².yr -
Annual CO₂ emissions 65 kg CO₂/m².yr 31 kg CO₂/m².yr -
Annual space heat demand - 47 kWh/m².yr -

Renewable energy

Electricity generationForecastMeasured
Micro CHP low carbon fuel698 kWh/yr -
PV1210.459961 kWh/yr -
Electricity consumed by generation --
Primary energy requirement
offset by renewable generation
103 kWh/m².yr -
Annual CO₂ emissions
offset by renewable generation
19 kg CO₂/m².yr -

Calculation and targets

Whole house energy calculation method PHPP
Other whole house calculation method-
Energy target Retrofit for the Future
Other energy targets-
Forecast heating load 19 W/m² demand

Airtightness

 DateResult
Pre-development air permeability test-10.25m³/m².hr @ 50 Pascals
Final air permeability test-5.48m³/m².hr @ 50 Pascals

Project description

StageUnder construction
Start date01 February 2010
Occupation date28 June 2010
Location Crawley West Sussex  England
Build typeRefurbishment
Building sectorPublic Residential
Property typeEnd Terrace
Construction typeOther
Other construction typeConcrete frame + twin skin concrete infil panel + mansard roof
Party wall constructionConcrete frame + twin skin concrete infil panel
Floor area 90.6
Floor area calculation method Treated Floor Area (PHPP)
Building certification

Project Team

OrganisationCrawley Borough Council
Project lead personCrawley Homes, Town Hall, The Boulevard, West Sussex, RH10 1UZ
Landlord or ClientCrawley Homes, Town Hall, The Boulevard, West Sussex, RH10 1UZ
ArchitectEnergy Conscious design, Studio 3, Blue lion Place 237 Long Lane, London SE1 4PU
Mechanical & electrical consultant Environmental Design Associates, 31 Wick Road, Teddington, Middlesex, TW11 9DN
Energy consultantECD Project Services, Studio 3, Blue lioan Place 237 Long Lane, London SE1 4PU
Structural engineerCarter Clack Partnership, 49 Romney Street, Westminster, London, SW1P 3RF
Quantity surveyorThe Keegans Group Studio 2, 193-197 Long Lane, London, SE1 4PD
ConsultantPublic Participation Consultation and Research, Studio 2, 193-197 Long Lane, London, SE1 4PD
ContractorThe Apollo Group, Conquest House, Church Street, Waltham Abbey, Essex, EN9 1DX

Design strategies

Planned occupancyExisting Tenants - Couple with a small child, all out during the week
Space heating strategyHeating will be provided by mains gas via a micro CHP unit utilising existing radiators. Heat will be recovered from exhaust air via the use of mechanical ventilation with high efficiency heat recovery unit.
Water heating strategyHot water will be provided by mains gas via a micro CHP unit utilising existing hot water cylinder
Fuel strategyMains Gas. Mains electricity
Renewable energy strategyOnsite electric production by 1.4 kWp photovoltaic panels and low carbon electricity production via gas fired micro CHP unit.
Passive Solar strategyWindow fenestration has been simplified in proposed replacement windows to maximise solar gain.
Space cooling strategyMVHR Summer bypass combined with natural ventilation for summer period.Night purging during heat waves
Daylighting strategyWindow fenestration has been simplified in proposed replacement windows to maximise day light.
Ventilation strategyMechanical ventilation with heat recovery and additional natural ventilation by opening windows during summer months as required.
Airtightness strategy All existing vents and chimneys blocked up. New air barrier created by OSB board at ceiling level with taped joints and perimeters taped to masonry walls and plastered over. Service void created bellow this to eliminated penetrations. Windows, floors, junctions and all penetrations sealed with proprietary air tight tapes, membranes and grommets. All voids such as cavities filled to mitigate thermal bypass.
Strategy for minimising thermal bridges Continuous insulation maintained throughout. Geometric thermal bridges minimised. Junctions assessed include: Ground floor junction, external corner, party wall, party roof, party floor, eaves, verge, window jamb, head and sill, door jamb, head and threshold.
Modelling strategyWhole house modeling was undertaken in both PHPP and SAP, with the use of extension sheets for both. The results provided were modeled in PHPP as this software is more accurate for predicating energy usage in high performing buildings. Dynamic simulation was used to assess the impact of our proposed micro CHP heating system with the results fed back into PHPP/SAP.
Insulation strategy- The existing solid floor will be insulted with a thin layer of aerogel laminated chipboard to achieve a U-value of 0.38 w/m2K - At ground floor the existing concrete panel walls will be externally insulted to achieve a U-value of 0.15 w/m2K. At first
Other relevant retrofit strategiesFitting an intelligent heating controller designed to save energy and improve comfort in residential buildings. The system controls both central and water heating, reducing energy consumption by automatically monitoring and learning occupant behavior and preferences. It also provides an easy to use and simply user interface as well as covering all energy monitoring requirements.
Contextual informationCrawley was one of the original eight new towns around London aimed at getting people to move from the over-crowded capital into the countryside. To get such massive housing expansion off the ground, the Government-appointed development corporations who often looked to exploit the programme benefits of non-traditional forms of construction. Crawley saw a number of sites developed using these systems in the 1950s and 1960s, which still exist today and are now managed by Crawley Homes. This project will therefore focus on one such housing archetype, the Cornish Unit, and will seek to establish a complementary and replicable set of measures which significantly reduce energy use and CO2 emissions..

Building services

OccupancyNULL
Space heatingNULL
Hot waterNULL
VentilationNULL
ControlsNULL
CookingNULL
LightingNULL
AppliancesNULL
Renewable energy generation systemNULL
Strategy for minimising thermal bridgesNULL

Building construction

Storeys
Volume -
Thermal fabric area -
Roof description NULL
Roof U-value 0.00 W/m² K
Walls description NULL
Walls U-value 0.00 W/m² K
Party walls description NULL
Party walls U-value 0.00 W/m² K
Floor description NULL
Floor U-value 0.00 W/m² K
Glazed doors description NULL
Glazed doors U-value 0.00 W/m² K -
Opaque doors description NULL
Opaque doors U-value 0.00 W/m² K -
Windows description NULL
Windows U-value 0.00 W/m² K -
Windows energy transmittance (G-value) -
Windows light transmittance -
Rooflights description NULL
Rooflights light transmittance -
Rooflights U-value 0.00 W/m² K